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setting up my son with his first possibles

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Josh B:
Started up with the powder horn.  I had a cow horn laying around that was too big for a primer horn and too small for a full size powder horn, but I figure it's about right for a little guy.  First I determined how far in the horn the cavity went before solid horn.  Gave myself a couple inches past that towards the tip and sawed off the point.  I then drilled a 3/8" hole into the start of the cavity using best guess and mk1 eyeball to get the hole centered where I wanted.  I then rasped the walls of the horn down to get my taper towards the tip.  I left a little extra meat towards the tip so I could do a little faceting with out cutting through the horn.  I then went to the open end and cut it down to the point where i had a good 1/8" thickness of horn all the way around the base so it would be plenty strong to support the cap.  I chamfered the edge and shaped a piece of ERC to fit snuggly in to the horn with no gaps about 3/8" deep.  Epoxied the cap in and let it cure.  The next day I rough shaped the cap with the scroll saw and had to go to work.  Josh

Josh B:
Today I'm unloading in st. Louis and its taking a good while to get pumped off.  Since I'm at a customer and in the city, I decided that working on a rifle probably wouldn't be prudent.  So back to the horn.  Using rasp, file and sand paper I finished shaping the cap and got it to the point of sanding and finish.  Josh

Josh B:
Next I went to the spout end and starting shaping that.  I went with octagonal facets at both ends.  I start by starting the ring where the lanyard will go around the horn to get my starting points for the facets.  I then rasp off four flats trying to keep it as square as possible.  After the four facets are established I rasp off the corners so I have my octagonal facets.  It didn't come out perfect, but I can correct it with sand paper when I get to that point.  I'm trying to decide if I want to do any scrimshaw work on it.  I was thinking maybe a squirrel or something.  A note on the faceted spout, it usually looks more striking if the facets are done in such a way that they are left proud to the body of the horn.  This horn wasn't suited for that so I went simple.  Here's where I left off today.  Josh

osage outlaw:
That is looking really good Josh

Pat B:
Looking good Josh. Looking forward to following along.   8)

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