Primitive Archer

Main Discussion Area => Bows => Topic started by: stuckinthemud on October 03, 2017, 09:54:14 am

Title: oh bother!
Post by: stuckinthemud on October 03, 2017, 09:54:14 am
So, this is a low-stressed ELB, 40# at 24", 73" ntn.  Its a billet bow, v-splice with a cap-piece. I went for a compass-bend but it is moving too much in the centre and burst the cap when I took it to full brace; no biggy, but the split ran off the cap and into the main body of the bow. So, if I make a new cap-piece and glue the split in the bow with runny cyano will that be OK., or should I rasp out the split and then put on a new cap.  Should the cap be  made from a curved piece of timber so I don't violate the grain on it?  The last one, the one that failed, was from straight grain but the centre is working really hard.

Thanks,

(https://stuckinthemudsite.files.wordpress.com/2017/10/img_20171003_153654.jpg)
Title: Re: oh bother!
Post by: DC on October 03, 2017, 11:00:27 am
I tried to bend a V splice as an experiment a while back and it failed. I don't think splices like bending. That said, maybe a longer cap might help. Or plane it flat and boo back it.
Title: Re: oh bother!
Post by: Del the cat on October 03, 2017, 11:18:11 am
But on the plus side without that cap piece it prob would have exploded. Maybe make the cap longer with a gentle fade out?
Del
Title: Re: oh bother!
Post by: stuckinthemud on October 03, 2017, 11:33:05 am
Looks like I phrased it badly, the v- splice is really solid. The cap is what failed but when I rasped it down I found a tiny void right where it failed, so, I'll just have to try again but I'm going to use epoxy next time.  The cap was 8 inches long, 1/4 thick at the centre and feathered out very gently, the void was a fraction of a mm  deep
Title: Re: oh bother!
Post by: mikekeswick on October 04, 2017, 01:35:42 am
The tiller on elbs should be elliptical :)
Look how much the limbs taper, thinner wood bends further.
Title: Re: oh bother!
Post by: stuckinthemud on October 04, 2017, 02:18:04 am
Yes, I was aiming for elliptical but I messed up the taper and ended up with the handle moving too much.  Now its at brace I was hoping to soften the outer thirds but I'm going to end up about 20# under-weight.  Still, never done an elb before, or built a billet-bow, so its all a good learning experience.
Title: Re: oh bother!
Post by: WillS on October 04, 2017, 06:48:55 am
You don't need a "cap" over the splice.  I've seen a 160lb billet bow with a Z splice which bends through the handle.  No belly or backing cap to support it.  If you have faith in the splice don't add something else which can fail  ;D
Title: Re: oh bother!
Post by: simson on October 04, 2017, 12:01:24 pm
I have no clue what you mean with "cap"
Do you have a pic?
Title: Re: oh bother!
Post by: stuckinthemud on October 04, 2017, 12:09:34 pm
Only the picture at the top of the thread but if you look carefully you can see the glue line and colour change where I planed off the crown on top of the splice and glued in a laminate to tidy up everything
Title: Re: I'm having a nightmare; what would you do?
Post by: stuckinthemud on October 18, 2017, 08:07:59 am
Right, so I am now on cap-piece number 4.  The current back laminate (cap piece) is apple (Malus) and at 12" long;  its 1/4" thick at the centre, fades out to a feather edge and was glued up "by the book" - degreased, scored, with a resin based glue (cascamite), clamped every two inches.  The other caps were also apple but shorter and glued with two part epoxy, cascamite and cyano.  They have all failed, even after I changed the profile of the bow to an elipse by laminating on a belly lam.

This one lasted 4 draws to 24" before the cap laminate pulled off the bow.  Is apple a poor glueing timber, is it too stiff compared to the bow (blackthorn) - should I try a different wood, or should I cut my losses, literally, and make it into a take-down bow?
Title: Re: oh bother!
Post by: Del the cat on October 18, 2017, 08:15:08 am
I try to make splice areas non bending. Don't really know what else to suggest, the only things I do that are slightly out of the ordinary:-
1. I use Highland Spring water to mix the glue, dunno if it makes a difference, but our tap water here is hard.
2. I apply glue to both surfaces despite the instruction saying only apply to one.
3. I use twice as much clamping/strapping as I think I need.
4. I allow overnight curing before any cleaning up and a full 24 hours before stressing the joint.
PS. make sure the glue isn't out of it's shelf life it shouldn't start to gel for about 2 or 3 hours.
Del
Title: Re: oh bother!
Post by: willie on October 18, 2017, 08:20:27 am
perhaps a post mortem of the joint failures?
did the wood fail or the glue?
which wood and what is the consistency of the remains?
Title: Re: oh bother!
Post by: stuckinthemud on October 18, 2017, 08:55:06 am
 Thanks Willie, I took the joint apart, the glue-line isn't as good as I had thought, maybe I should have wriggled it round to seat it better before I put on the clamps. 

(https://stuckinthemudsite.files.wordpress.com/2017/10/img_20171018_144303_385-e1508334980286.jpg)

Perhaps I should have one more attempt with this laminate - clean it up and get a better fit. If not then I could go with a different timber - I've got some shorter lengths of mulberry and some grotty bits of yew with decent sap-wood I could try.  The first cap to fail was blackthorn so I'm not sure that would be a good place to go and I don't want to cut any of my decent staves down by a foot.
Title: Re: oh bother!
Post by: PatM on October 18, 2017, 09:28:08 am
It's always going to lift if the handle moves. It's like a growth ring sitting up there unsupported.
Title: Re: oh bother!
Post by: willie on October 18, 2017, 10:11:14 am
.25 thick by 12 long is a 1:24 ratio. you should be able to glue that successfully. a good epoxy will help if the fit is less than perfect, but with any joint, a better fit helps. gluing can be an skill of it's own that needs practice, like anything else
Title: Re: oh bother!
Post by: stuckinthemud on October 18, 2017, 10:22:32 am
Some bows teach you more than others, and this is the strictest teacher I've had in a while. I've refaced the joint using water as a tell tale, scored it, glued both faces, tied it tight as I can and clamped it as well. If this fails then its gonna be a take down bow.
Title: Re: oh bother!
Post by: bradsmith2010 on October 18, 2017, 12:33:36 pm
if you wrap it with linen,, and put superglue on the linen,, it wont come off
Title: Re: oh bother!
Post by: Badger on October 18, 2017, 03:34:05 pm
If it Is bending too much in the middle make the middle thicker or it will still be bending too much
Title: Re: oh bother!
Post by: mikekeswick on October 19, 2017, 02:50:27 am
If it Is bending too much in the middle make the middle thicker or it will still be bending too much

Agreed!
Also don't score mating surfaces, modern glues don't need it. Be careful about applying too much pressure to splices, they are way more likely to fail if clamped hard.
Title: Re: oh bother!
Post by: George Tsoukalas on October 19, 2017, 04:58:48 am
Is this a board? It broke along a grain line that ran off the edge. Jawge
Title: Re: oh bother!
Post by: stuckinthemud on October 19, 2017, 06:37:32 am
No, not a board, a billet bow, but the crown on the v-splice was messy so I rasped it into a slightly dished profile and laminated in a suitably shaped piece of apple.  I also stiffened the bow by laminating in a belly laminate so the bow has gone from bendy-handle to elliptical, although it seems the handle is still moving enough to pop the  laminate off the back
Title: Re: oh bother!
Post by: stuckinthemud on October 21, 2017, 08:31:37 am
OK, so I put the bow into a fistmele brace, no problem; drew it to 24"a few times, no problem; drew it to 26" and the glue failed.  The belly laminate is trouble-free, so the glue I used (cascamite) is fine in compression, before I use a linen thread wrap, anybody know of a flexible adhesive that is great in tension?  I tried Araldite 2-part epoxy and it performed much worse than the cascamite.  Both the thick super-glue and the thin cyano lasted better than the epoxy but both were worse than the cascamite.  Maybe I should go with a hide-glue?
Title: Re: oh bother!
Post by: bradsmith2010 on October 21, 2017, 11:01:40 am
they bow is bending too much in the handle it would seem,, a picutre with the bow drawn would take some of the guess work out for us,,
smooth on,, is a fine glue and should work if any glue will work,,  but maybe  tiller the bow to not bend in the handle and reduce the weight,,,, I understand you have a draw and weight in mind,, but the handel section is not desigined properly for that, you might consider makeing some changes,, :)