Primitive Archer

Main Discussion Area => Bows => Topic started by: Badger on May 22, 2014, 01:26:44 pm

Title: Pressure when laminating
Post by: Badger on May 22, 2014, 01:26:44 pm
  I normally use strips of inner tubes but have been thinking of trying a new method to get just a bit more pressure. Putting a maybe 1/4" thick strip of rubber or very dense foam over the back and then wrapping it with linen thread at about 1/8"apart winds. Has anyone tried anything similar to this? I have been playing around with the tri lams lately and see a need for a little more pressure in some places on the limb.
Title: Re: Pressure when laminating
Post by: leehongyi on May 22, 2014, 01:33:14 pm
sure it can be done. i used similar method to press horn strips to core wood and it worked!
but i think inner tuber is stronger and more average than this method.
Title: Re: Pressure when laminating
Post by: Pat B on May 22, 2014, 01:37:07 pm
Steve, a few years ago James Parker did a demo at the Classic where he wrapped a boo backed and belly bow with cordage and used wood wedges to tighten the wrap and control the direction of the pressure ie. R/D. Someone on PA used this method not long ago so maybe they will chime in. If not, contact James for instruction.
Title: Re: Pressure when laminating
Post by: Del the cat on May 22, 2014, 01:43:16 pm
If it ain't bust, don't fix it. Rubber strapping provides a good even pressure if done right, you don't want too much (nor too little) pressure.
Maybe a single layer of rubber wrap to hold it in position and apply initial pressure followed with a spine of rubber blocks and more wrapping to apply pressure to the centre line? I think with dead flat lams, wrapping probably exerts most force along the edges.
Del
Title: Re: Pressure when laminating
Post by: Badger on May 22, 2014, 01:55:34 pm
  Del, I have always done a shit load of lam bows and have had very few issues. On the tri lams where the powerlam blends in to the lams I have been putting extra wraps and that seems to solve the problem. I have had an occassional issue in recurves with insufficient pressure.
Title: Re: Pressure when laminating
Post by: Badger on May 22, 2014, 01:56:47 pm
  Pat, the wedge method is an ancient method used in a lot of asiatic designs for centuries so it is proven tried and true.
Title: Re: Pressure when laminating
Post by: RBLusthaus on May 22, 2014, 02:33:29 pm
I use about 40 spring clamps.  Clamp on both sides of each limb.  As many as I can fit.  Works for me.  Russ
Title: Re: Pressure when laminating
Post by: leehongyi on May 22, 2014, 02:50:25 pm
here's some pics about the chinese rod method. hope can help!
the rod go through the holes from the bottom of handle to the top. the more holes it goes through, the more tight it could be. use the tool to apply the rod and the handle works as a lever.
Title: Re: Pressure when laminating
Post by: leehongyi on May 22, 2014, 03:08:34 pm
a finished pic
Title: Re: Pressure when laminating
Post by: Don Case on May 22, 2014, 03:41:45 pm
Somewhere I saw a system where they used  male and female cauls with an air bladder. They clamped the parts and the bladder between the two cauls and then inflated the bladder. I tried to find an example on Google but struck out. Hopefully you can imagine what I'm talking about. The bladder was reinforced so it wouldn't blow out the side. Gives nice even pressure that you can actually measure.
Title: Re: Pressure when laminating
Post by: Badger on May 22, 2014, 04:09:45 pm
  The bladder method is popular amoung glass bow builders, they often use firehose. A good hose to use is a silicone hose used in roller bed trailers, just the right size and they seel all the fitting needed to put it togeter. Not sure why no one uses it but I gave some to a guy and he loves it. What I do like about the form is that it supports the wood through the bends lowering any risk of breakage. I don't like forms because I never build two bows alike.
Title: Re: Pressure when laminating
Post by: zenart on May 22, 2014, 11:16:01 pm
Is it possible to successfully use water pressure in bladders? How much pressure is actually needed? Do you just watch glue run out and say, enough, same as inner tube wrap?

That's the thing I noticed about inner tube wrapping, it's an art. It still requires a sort of feel to hand-stretch 'em to get 'adequate' pressure, not too much and not too little. And unless you're beyond just good I doubt anyone could get EXACT same pressure throughout the length of  glue up.. at least consistently. Also, rubber wraps change from source to source, not a lot but they do have differing strength from one tube to another, and they change over time, losing elasticity from drying out.

But yah, it sure would be nice to have one single form that allows for arc geometry to vary from bow to bow.. one that has flexibility to dial in small measured adjustments in precise areas of bend yet still have even pressure from above and below throughout for glue up.
Title: Re: Pressure when laminating
Post by: mikekeswick on May 23, 2014, 04:02:06 am
The problem with the rope wrapping method is that you need two people and it induces twist. The wedge method is just a pain in the $^&*! Try cleaning all those wedges after glue up....... ::)
Either the firehose or innertubes for me!
Badger are the edges of those powerlams thin enough. I find if you make them an inch longer than you plan on (each end) and really concentrate on getting those last couple of inches cigarette paper thin I don't have any problems just using innertubes as standard. Sometimes I will add a normal clamp and a wood block at the ends of the powerlam just to 'make sure' i'm not going to get a shoddy glueline.
Title: Re: Pressure when laminating
Post by: Badger on May 23, 2014, 07:59:11 am
     Sometimes I get myself off track when I start posting. Lately I have been looking at much wider backed designs. I feel like the inner tubes put great pressure on the edges and make for great glue lines in general but may not be putting enough pressure down the center. Still I admit the inner tubes are hard to beat. Just looking for another alternative possible improvement.
Title: Re: Pressure when laminating
Post by: DarkSoul on May 23, 2014, 11:05:00 am
I agree that the inner tubes work best with narrow limbs. I mainly use the inner tubes for BBI's, which are narrow enough for them to work, and which have a crowned backing of bamboo. The crown seems to help in creating even pressure along the width of the laminations. Steve, let's say you want to laminate a 2" wide flatbow together, using a 1/8" thick hickory backing. How about adding an additional dummy lam of 1½" x ¼" to the back? It should spread out the pressure over the thin and flexible backing. You could even use a 1½" half round stick (we can just buy those here in the home improvement store) as an optimized pressure strip.
Title: Re: Pressure when laminating
Post by: mikekeswick on May 23, 2014, 11:27:47 am
Get a strip of material and staple on blocks of wood 1 inch in length and about a 1/4 inch apart the length of your intended bow. This makes a great, adjustable for any curve, even pressure 'device'. I use these when using thin backing strips...I learnt the hard way that thin/wide backings and inner tubes leave a 'crowned' back! ::)
Title: Re: Pressure when laminating
Post by: Parnell on May 23, 2014, 02:15:13 pm
It's been awhile since I did glue ups but I found the inner tubes to be too finicky with pressure and just unpredictable.  I like wrapping them with string/cordage.  It has much better even pressure and the wraps can be easily controlled.  Just my 2 cents.  You've got way more experience than me!!!
Title: Re: Pressure when laminating
Post by: Badger on May 23, 2014, 02:20:58 pm
Get a strip of material and staple on blocks of wood 1 inch in length and about a 1/4 inch apart the length of your intended bow. This makes a great, adjustable for any curve, even pressure 'device'. I use these when using thin backing strips...I learnt the hard way that thin/wide backings and inner tubes leave a 'crowned' back! ::)

This is what I will probably end up doing
Title: Re: Pressure when laminating
Post by: Don Case on May 23, 2014, 03:05:18 pm
Get a strip of material and staple on blocks of wood 1 inch in length and about a 1/4 inch apart the length of your intended bow. This makes a great, adjustable for any curve, even pressure 'device'. I use these when using thin backing strips...I learnt the hard way that thin/wide backings and inner tubes leave a 'crowned' back! ::)

Do you use inner tube to clamp this 'devise'?
Title: Re: Pressure when laminating
Post by: zenart on May 24, 2014, 01:12:16 am
Get a strip of material and staple on blocks of wood 1 inch in length and about a 1/4 inch apart the length of your intended bow. This makes a great, adjustable for any curve, even pressure 'device'. I use these when using thin backing strips...I learnt the hard way that thin/wide backings and inner tubes leave a 'crowned' back! ::)


Do you use inner tube to clamp this 'devise'?


I think that's what their saying Don. Using inner tube, has good tension. But I would imagine you could use cordage as well. The main idea is to get consistent pressure along the crown and edges.
Title: Re: Pressure when laminating
Post by: bushboy on May 24, 2014, 08:51:27 am
Blackhawk pointed out a while back that a slightly narrower backing strip in relation to the belly will go a long way in preventing crown buckling. I use rubber roofing membrane cut in 3/4" strip, then add clothesline style clamps,c clamps and bar clamps.
Title: Re: Pressure when laminating
Post by: Badger on May 24, 2014, 09:00:21 am
  Tension on the edges is what gives us good glue lines. The inner tubes are good about this. If we use something to increase the crown we can have better control over spreading out the pressure. Just messing around with some test pieces I am leaning toward a lower crowned center strip, just enough to keep the center flat but still have a little extra on the edges. I am thinking 1/4" high might be enough. Nothing needed where limb is below 1 1/4 wide. Also if backing is just slightly narrower than core I think it helps.
Title: Re: Pressure when laminating
Post by: dragonman on May 24, 2014, 04:23:18 pm
whats wrong with G-clamps?  ( I think they may be called C-clamps over there!)    I always use them with no problems! controlable pressure just where you want it.....I guess the amount needed 30-40, is expensive to buy all at once.